Modular Clean Room Walls & Ceiling
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HPL, PCGI, and PPGI Panels
Our panels are designed for both walls and ceilings, offering high performance, durability, and insulation tailored for cleanrooms and controlled environments. Available in HPL (High- Pressure Laminate), PCGI (Pre-Coated Galvanized Iron), and PPGI (Pre-Painted Galvanized Iron) options, they ensure compliance with industry standards and versatile application.
HPL Panels
- Surface Material: 4 mm thick HPL crafted from over 40 layers of paper impregnated with melamine and phenolic resins.
- Core: Customizable insulation options available
- Frame: Internal aluminum frame ensures superior mechanical resistance and stability.
- Thickness: 45 mm/50mm/80mm/100mm/120mm
- Size: 1220mmx2440mm, 1220mmx3050mm
PCGI/PPGI Panels
- Surface Material: Pre-coated / Pre-painted galvanized iron sheets, providing corrosion resistance and a smooth, easy-to clean finish.
- Core: Advanced insulation for optimal thermal and acoustic performance.
- Frame: Reinforced aluminum frame for strength and rigidity.
- Thickness: 45 mm/50mm/80mm/100mm/120mm
- Size: 1220mmx2440mm, 1220mmx3050mm
Insulation Options
1. Polyurethane Foam
Exceptional thermal insulation for energy efficiency, with lightweight properties. Polyurethane Foam Insulation Technical Specifications
2. Aluminum/Paper Honeycomb Core
High strength-to-weight ratio, offering rigidity, thermal insulation, and soundproofing.
3. Rock Wool
- Density: 120 Kg/m3
- Fire Reaction: Class A1 (UNI EN 13501-1)
Excellent thermal and acoustic insulation,
non-combustible.
Material Properties
Density:
Typically ranges between 35-45 Kg/m3, ensuring lightweight construction without compromising structural integrity.
Thermal Conductivity:
Extremely low, approximately 0.02 -0.03 W/mK, making it one of the most efficient insulating materials available.
Excellent for maintaining stable temperatures in controlled environments.
Fire Performance:
Can be formulated to meet Class E (UNI EN 13501-1) standards for fire safety.
Self-extinguishing properties reduce the spread of flames.
Moisture Resistance:
Closed-cell structure offers excellent resistance to moisture and prevents water absorption, maintaining insulation properties over time.
Performance Benefits
1. Thermal Efficiency: High resistance to heat flow ensures effective energy savings and temperature control.
2. Lightweight Construction: Its low density facilitates easier handling and installation while minimizing structural loads.
3. Durability: Long-lasting insulation performance with resistance to compression.
4. Eco-Friendly Options: Can be produced with low global warming potential (GWP) blowing agents.
5. Acoustic Insulation: Provides moderate soundproofing capabilities.
Applications:
Ideal for environments where temperature regulation is critical, such as cleanrooms, laboratories, pharmaceutical facilities, and food processing plants.
Commonly used in wall and ceiling panels for energy-efficient building designs.
Integration with Panels :
Compatibility: PU foam integrates seamlessly with aluminum-framed wall and ceiling panels, maintaining the overall 45 mm thickness specification.
Panel Connection: Aluminum profiles and neutral silicone mastic ensure airtight and coplanar connections.
Technical Specifications
Panel Connection:
Aluminum profiles ensure a seamless coplanar connection for walls and ceilings.
Junction gaps (4 mm) are filled with neutral silicone mastic for an airtight and smooth finish
Overall Thickness: 45 mm
Standards Compliance:
All materials are compliant with EN438 and other relevant quality and safety standards, ensuring reliability and long-lasting performance.
These versatile panels are ideal for use in walls and ceilings, combining aesthetic appeal, structural strength, and customizable insulation to suit a wide range of controlled environment needs.
